Misumi slides are a sort of linear bearing that’s utilized in a wide range of purposes, together with robotics, automation, and medical units. They’re recognized for his or her excessive precision, low friction, and lengthy life. Nevertheless, connecting Misumi slides generally is a difficult activity, particularly for many who are new to the method. On this article, we’ll present step-by-step directions on the best way to join Misumi slides, in addition to some suggestions and methods to make the method simpler.
Earlier than you start, you will need to collect all the obligatory supplies. You will have two Misumi slides, a connecting plate, and 4 screws. The connecting plate ought to be the identical dimension because the slides, and the screws ought to be lengthy sufficient to undergo the slides and the connecting plate.
Unpacking the Misumi Slides
Upon receiving your Misumi slides, rigorously unpack the contents. This is a step-by-step information to make sure secure and correct unpacking:
1. Examine the Cargo: Earlier than opening the field, examine it for any injury or punctures. When you discover any points, take photographs for documentation and call Misumi buyer assist.
– Test if the field is sealed and intact.
– Search for any indicators of tough dealing with or injury.
2. Establish the Contents: Open the field and take away the contents. Confirm that each one the objects listed on the packing slip are current. Test for the next elements:
– Misumi slides (2 items)
– Base adapter plate
– Mounting screws (4-8 items)
– Instruction handbook
3. Test for Harm: Fastidiously examine every element for any injury or defects. Pay shut consideration to the slides and base adapter plate. When you discover any imperfections, take photographs and call Misumi buyer assist.
Assembling the Base Plate and Uprights
1. Laying the Base Plate
Start by rigorously putting the bottom plate on a flat and stage floor. Guarantee it’s steady and safe.
2. Inserting the Uprights
To insert the uprights, find the designated slots on the bottom plate. Fastidiously raise and align every upright with its corresponding slot. Gently push the bottom of the upright into the slot till it sits flush with the bottom plate.
Detailed Insertion Directions:
| Step | Description |
|---|---|
| 1 | Establish the marked slots for uprights on the bottom plate. |
| 2 | Grasp the upright by its base and align it accurately with the designated slot. |
| 3 | Gently tilt the upright ahead so the bottom slides into the slot. |
| 4 | Proceed sliding the upright down till the bottom is totally inserted. |
| 5 | Repeat the method with the remaining uprights. |
Tip: Use a rubber mallet to softly faucet the uprights into place if obligatory. Nevertheless, keep away from extreme power to forestall injury.
Attaching the High and Backside Connectors
To start assembling the slide, you’ll need to connect the highest and backside connectors to the slide physique. Every connector has two screws that must be tightened to safe it in place.
To connect the connectors, comply with these steps:
1. Place the connector on the slide physique.
Align the connector with the corresponding holes on the slide physique. The holes ought to be positioned on the highest and backside of the slide physique.
2. Insert the screws into the holes.
Take the 2 screws that got here with the connector and insert them into the holes. Make it possible for the screws are totally inserted and tightened.
3. Tighten the screws.
Utilizing a screwdriver, tighten the screws till they’re comfortable. Don’t overtighten the screws, as this might injury the connector or the slide physique.
Powering the Misumi Slides
Misumi slides are powered by a DC motor that’s linked to an influence provide. The motor is often rated for 12 volts, however will be powered by a variety of voltages from 9 to 24 volts. The facility provide ought to be capable of present sufficient present to drive the motor at its rated voltage.
There are two methods to energy the Misumi slides: utilizing an influence provide or utilizing a battery. If you’re utilizing an influence provide, you’ll need to attach the constructive terminal of the ability provide to the constructive terminal of the motor, and the detrimental terminal of the ability provide to the detrimental terminal of the motor.
If you’re utilizing a battery, you’ll need to attach the constructive terminal of the battery to the constructive terminal of the motor, and the detrimental terminal of the battery to the detrimental terminal of the motor.
As soon as the motor is linked to an influence provide, you need to use the slide controller to regulate the pace and route of the slides. The slide controller is often a small, handheld machine that has a sequence of buttons and switches that you need to use to regulate the slides.
Utilizing a Energy Provide
To make use of an influence provide to energy the Misumi slides, you’ll need the next:
| Merchandise | Amount |
|---|---|
| Energy provide | 1 |
| DC motor | 1 |
| Wire | Sufficient to attach the ability provide to the motor |
After you have gathered the mandatory supplies, you possibly can comply with these steps to attach the ability provide to the motor:
- Strip the ends of the wire about 1/2 inch.
- Join the constructive terminal of the ability provide to the constructive terminal of the motor.
- Join the detrimental terminal of the ability provide to the detrimental terminal of the motor.
- Activate the ability provide.
- Use the slide controller to regulate the pace and route of the slides.
Connecting the Automation Controller
The automation controller is the brains of your Misumi slide system. It controls the motors, sensors, and different elements that make your slides transfer. To attach the automation controller, you’ll need the next:
- An automation controller
- An influence provide
- A community cable
- A USB cable
After you have all the obligatory elements, you possibly can comply with these steps to attach the automation controller:
- Join the ability provide to the automation controller.
- Join the community cable to the automation controller.
- Join the USB cable to the automation controller.
- Activate the ability provide.
- The automation controller will now be linked to your pc and you’ll start programming it.
Extra notes:
The kind of automation controller you want will rely upon the particular Misumi slide system you’re utilizing. Misumi affords a wide range of automation controllers, so make sure to seek the advice of the documentation in your particular system.
The facility provide you want may also rely upon the particular automation controller you’re utilizing. Most automation controllers require a 24V energy provide.
The community cable you want will rely upon the kind of community you’re utilizing. If you’re utilizing a wired community, you’ll need a normal Ethernet cable. If you’re utilizing a wi-fi community, you’ll need a wi-fi community adapter.
The USB cable you want will rely upon the kind of pc you’re utilizing. Most computer systems have a USB port, but when yours doesn’t, you’ll need to buy a USB adapter.
After you have linked the automation controller, you possibly can start programming it. Misumi affords a wide range of software program instruments that you need to use to program your automation controller. These instruments will assist you to create customized applications that management the motion of your slides.
| Part | Description |
| ———– | ———– |
| Automation controller | The brains of your Misumi slide system |
| Energy provide | Offers energy to the automation controller |
| Community cable | Connects the automation controller to your pc |
| USB cable | Connects the automation controller to your pc |
Configuring the Software program
Now that the {hardware} is linked, you could configure the software program. To do that, comply with these steps:
- Open the Misumi Slide software program.
- Choose the “Configuration” tab.
- Choose the port that the Misumi Slide is linked to. (You might have to scroll down on the checklist).
- Choose the baud fee that the Misumi Slide is about to. (If you do not know the baud fee, seek the advice of the Misumi Slide handbook.)
- Choose the info bits that the Misumi Slide is about to. (If you do not know the info bits, seek the advice of the Misumi Slide handbook.)
- Choose the parity that the Misumi Slide is about to. (If you do not know the parity, seek the advice of the Misumi Slide handbook.)
Parity is used to verify for transmission errors. The most typical parity choices are:
Parity Description None No parity checking is carried out. Even The variety of 1 bits within the knowledge is even. Odd The variety of 1 bits within the knowledge is odd. When you’re completed, click on the “OK” button. The Misumi Slide is now configured and able to use.
Troubleshooting Frequent Points
Misalignment
If the slides are misaligned, verify the next:
– Make sure the slides are correctly seated within the information rails.
– Study the linear bearings for any injury or obstructions.
– Confirm that the information rails are aligned and parallel.Binding or Sticking
If the slides bind or stick, take into account the next:
– Lubricate the linear bearings and information rails with applicable lubricant.
– Examine the slides for any burrs or obstructions.
– Test the alignment of the slides and guarantee they don’t seem to be rubbing in opposition to one another.Extreme Noise
To handle extreme noise:
– Lubricate the linear bearings and information rails as obligatory.
– Confirm that the slides are correctly secured and never unfastened.
– Study the linear bearings for put on or injury, and substitute if wanted.Restricted Journey
In case of restricted journey:
– Test the top stoppers to make sure they don’t seem to be limiting the slide motion.
– Examine the information rails for any obstructions or injury.
– Confirm the slide carriages aren’t hitting any obstacles.Slide Out of Rail
If the slide comes out of rail:
– Study the slide carriages to make sure they’re correctly engaged with the information rails.
– Test the tightness of the rail clamps or screws.
– Examine the information rails for any injury or put on.Vibration
To reduce vibration:
– Test the alignment of the slides and information rails.
– Tighten any unfastened screws or clamps.
– Contemplate including damping materials to cut back vibrations.Linear Accuracy
If linear accuracy is a matter:
– Study the information rails for any bending or misalignment.
– Confirm the squareness of the slide carriages to the information rails.
– Test the repeatability of the positioning system, together with encoder or sensor.Guaranteeing Correct Alignment
1. Confirm the Slide Orientation
Misumi slides are designed for use in a particular orientation. Double-check that the slides are dealing with the right approach earlier than making an attempt to attach them.
2. Align the Slide Edges
Frivolously align the perimeters of the slides earlier than pushing them collectively. Use a straight edge or ruler for precision.
3. Heart the Slides
Be sure that the slides are centered relative to one another. This may forestall them from wobbling or sliding out of alignment.
4. Sq. Up the Slides
Use a sq. or right-angle software to verify that the slides are perpendicular to one another. This may forestall any gaps or misalignments.
5. Safe the Interlock
The Misumi slides function an interlocking mechanism. Push or faucet the slides collectively till the interlock engages.
6. Regulate the Lock Screws
Use a hex key or Allen wrench to tighten the lock screws. This may forestall the slides from shifting out of alignment.
7. Test for Motion
As soon as the lock screws are tightened, attempt shifting the slides gently. There ought to be minimal or no motion.
8. Superior Alignment Methods
For extremely exact purposes, take into account the next superior alignment strategies:
Method Description Dial Indicators Use dial indicators to measure and modify the relative positions of the slides with excessive accuracy. Laser Interferometry Make use of laser interferometry to determine an absolute reference for alignment, offering sub-micron precision. Coordinate Measuring Machines Make the most of coordinate measuring machines (CMMs) to exactly decide the alignment and dimensions of the assembled slide system. Sustaining the Misumi Slides
1. Common Cleansing
Wipe the slides with a mushy material to take away mud and particles. Keep away from utilizing harsh chemical compounds or abrasive cleaners, as these can injury the floor.
2. Lubrication
Apply a skinny layer of lubricant to the sliding surfaces to cut back friction. Use a lubricant particularly designed for precision slides, resembling these really useful by Misumi.
3. Inspection
Recurrently examine the slides for indicators of wear and tear or injury. Search for nicks, scratches, or corrosion. If any injury is discovered, contact Misumi for restore or alternative.
4. Temperature Management
Preserve the slides in a managed temperature surroundings. Keep away from exposing them to excessive warmth or chilly, as this may have an effect on their efficiency.
5. Humidity Management
Preserve the slides in a low-humidity surroundings. Extreme moisture could cause corrosion and injury the slides.
6. Storage
When not in use, retailer the slides in a clear, dry place. Cowl them with a protecting cowl to forestall mud and particles from accumulating.
7. Dealing with
Deal with the slides with care. Keep away from dropping or bumping them, as this may trigger injury.
8. Transportation
When transporting the slides, use a protecting case to forestall injury from shocks or vibrations.
9. Troubleshooting Frequent Points
Subject Attainable Causes Options Sticking or Binding – Lack of lubrication
– Particles accumulation
– Put on or injury– Apply lubricant
– Clear the slides
– Contact Misumi for restore or alternativeExtreme Play or Looseness – Worn or broken bearings
– Improper meeting– Change the bearings
– Test the meeting and tighten any unfastened elementsCorrosion – Publicity to moisture or corrosive chemical compounds – Clear the slides and take away any corrosion
– Apply a protecting coating
– Preserve the slides in a managed surroundingsMisumi Slides Join Supplies
Misumi slide connectors can be found in a wide range of sizes and kinds to fulfill your particular wants. Select from aluminum, stainless-steel, or plastic connectors in straight, angled, or curved configurations. All connectors are precision-machined for a safe match and long-lasting efficiency.
Suggestions for Optimizing Efficiency
1. Use the Appropriate Connector for Your Utility
Misumi affords all kinds of slide connectors to select from. You’ll want to choose the connector that’s the right dimension, model, and materials in your utility. Utilizing the flawed connector can result in poor efficiency and even tools injury.
2. Lubricate the Slide Connectors
Lubricating the slide connectors will cut back friction and put on, and assist to increase the lifetime of the connectors. Use a dry lubricant resembling graphite powder or a light-weight oil. Don’t use extreme lubrication, as this may appeal to dust and particles.
3. Clear the Slide Connectors Recurrently
Dust and particles can construct up on the slide connectors over time, which might result in poor efficiency. Clear the connectors commonly with a clear material or brush. If the connectors are closely dirty, you need to use a light detergent and water to scrub them.
4. Examine the Slide Connectors Recurrently
Examine the slide connectors commonly for indicators of wear and tear or injury. When you discover any injury, substitute the connectors instantly. Broken connectors can result in poor efficiency and even tools failure.
5. Use Misumi Slide Connectors
Misumi slide connectors are precision-machined for a safe match and long-lasting efficiency. Utilizing real Misumi slide connectors will enable you to to optimize the efficiency of your tools.
6. Retailer Slide Connectors Correctly
Retailer slide connectors in a clear, dry place. Keep away from exposing the connectors to moisture or excessive temperatures. Correct storage will assist to increase the lifetime of the connectors.
7. Use the Appropriate Instruments
Use the right instruments to put in and take away slide connectors. Utilizing the flawed instruments can injury the connectors or the tools. Seek advice from the Misumi web site for particular directions on the best way to set up and take away slide connectors.
8. Comply with Security Precautions
At all times comply with security precautions when working with slide connectors. Put on applicable security gear and pay attention to your environment. Seek advice from the Misumi web site for particular security precautions.
9. Contact Misumi for Help
In case you have any questions on Misumi slide connectors, please contact Misumi for help. Misumi’s skilled customer support crew is obtainable that will help you with any questions or issues.
10. Misumi Slide Connectors
Misumi Slide Connectors Options Precision-machined For a safe match and long-lasting efficiency Number of sizes and kinds To fulfill your particular wants Lubrication Reduces friction and put on, and helps to increase the lifetime of the connectors Simple to put in and take away With the right instruments Sturdy Precision-machined for a safe match and long-lasting efficiency Learn how to Join Misumi Slides
Misumi slides are a sort of linear bearing that’s utilized in a wide range of purposes, together with automation, robotics, and medical tools. They’re recognized for his or her precision, low friction, and lengthy life. If you could join two or extra Misumi slides, there are some things you could do.
First, you could decide the kind of connection you need to use. There are two principal sorts of connections: direct and oblique. Direct connections are made by bolting the slides immediately to one another. Oblique connections are made utilizing a coupler or different sort of middleman element.
After you have decided the kind of connection you need to use, you could collect the mandatory supplies. For direct connections, you’ll need bolts, nuts, and washers. For oblique connections, you’ll need the coupler or different sort of middleman element, in addition to any obligatory bolts, nuts, and washers.
To attach the slides, comply with these steps:
1. Place the slides within the desired location.
2. If utilizing a direct connection, bolt the slides immediately to one another.
3. If utilizing an oblique connection, connect the coupler or different sort of middleman element to one of many slides.
4. Connect the opposite slide to the coupler or different sort of middleman element.
5. Tighten all bolts, nuts, and washers securely.As soon as the slides are linked, you possibly can take a look at them to verify they’re functioning correctly. To do that, transfer the slides forwards and backwards alongside their size of journey. If the slides transfer easily and with none binding, then they’re linked correctly.
Individuals Additionally Ask
What’s one of the best ways to attach Misumi slides?
One of the best ways to attach Misumi slides relies on the applying. For purposes the place precision and rigidity are vital, a direct connection is the best choice. For purposes the place flexibility and ease of meeting are vital, an oblique connection is the best choice.
What sort of bolts ought to I take advantage of to attach Misumi slides?
The kind of bolts you need to use to attach Misumi slides relies on the scale and weight of the slides. For small slides, you need to use M4 or M5 bolts. For bigger slides, you need to use M6 or M8 bolts.
What’s the torque specification for Misumi slide bolts?
The torque specification for Misumi slide bolts is 5 Nm. This torque specification ensures that the bolts are tight sufficient to carry the slides securely in place, however not so tight that they injury the threads.
